CITEC Manufacturing & Technology Solutions

 

Waste #1:  Inventory

When you hear the word "inventory", what is the first thought that comes to mind? Part bins on shelving, full pallets stacked on each other or on pallet racks, large storage areas throughout the facility?

Before venturing too much further, let's define inventory. Although there are many definitions, for this overview inventory is defined as:

Any component, sub-assembly, or assembly/product greater than the number required to build one unit.

Let's take a quick look at the strategic nature of inventory. Basically, excess inventory is a symptom. Inventory is a measure of total manufacturing effectiveness. It includes raw material, work-in-process (WIP), obsolete goods, and finished goods.

Just like the water hides the dangers of rocks below, inventory hides the underlying issues within a production environment. There are many contributing factors to excess inventory. When inventory is reduced, these underlying factors become exposed. If these factors are not addressed, then a shipwreck is inevitable. This shipwreck might be very slow and even unnoticeable or it can be catastrophic. When the rocks start appearing, increasing inventory is the wrong solution. Blasting the rock (improving the process) to make it smaller is the correct solution.

There is a necessary minimum inventory requirement for your business. That minimum is determined by assessing many factors within your business. CITEC can help identify the causes of excess inventory and provide solutions that will allow you to reach that target level.

Contact CITEC's WasteBuster today: Eric Myers.

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