CITEC Manufacturing & Technology Solutions

 

Training Within Industry (TWI)
Leadership Skills

TWI is an important program designed specifically to enhance the role of the first level supervisors in your organization. There is little/no evidence anywhere of a company performing well without the benefit of good supervisors. There is abundant evidence to the contrary: good supervisors continuously and consistently provide superior performance through the people they supervise.

The style of supervision also matters. Supervisors who perform well, through their people, see their jobs as COACHes, not COPs.

They develop their people's skills, their knowledge, and their attitudes and are good role models as well. They are not of the old "command & control" breed.

TWI identifies three primary roles of supervisors:

  1. The supervisor as trainer/developer of his/her people
  2. The supervisor as improver (working with his/her people to improve job methods)
  3. The supervisor as leader of his/her people

The three individual training programs in TWI -- Job Instruction, Job Methods, and Job Relations -- are focused on each of the above supervisory roles. Each supervisor learns (or relearns) the skills involved in world-class job instruction, job methods improvement, and job relationships as he/she participates in the TWI workshops.

While TWI has been most widely applied to manufacturing operations, it is equally successful in the construction, medical services, and hospitality industries.

Job Instruction Training (JIT) - the "trainer" part of a supervisor's job, whereby s/he learns a proven method to teach employees their jobs so that they learn the very best way of doing a particular job...and everyone learns this job the same way. The key principle the supervisors learn here is: "If the worker hasn't learned, the instructor hasn't taught."

This is demonstrated, taught, and reinforced via these four steps:

Step 1: Prepare the Worker
Step 2: Present the Operation
Step 3: Try Out Performance
Step 4: Follow Up

Additionally, these four preliminary steps are taught to the supervisors so they can prepare for instruction:

1) Make a time table for training
2) Break down each job
3) Get everything ready
4) Arrange the worksite

Job Methods Training (JMT) - the "industrial engineering" part of a supervisor's job, whereby s/he learns a proven method to produce greater quantities of quality products in less time by making the best use of the people, machines, and materials that are now available.

This is demonstrated, taught, and reinforced via these four steps:

Step 1: Break Down the Job
Step 2: Question Every Detail
Step 3: Develop the New Method
Step 4: Apply the New Method

Job Relations Training (JRT) - the "human resource manager" part of a supervisor's job, whereby s/he learns a proven method for dealing with virtually any type of so-called "people problem".

Preliminary Step: Define Your Objective
Step 1: Get the Facts
Step 2: Weigh and Decide
Step 3: Take Action
Step 4: Check Results
Check Step: Did You Accomplish Your Objectives?

How to improve job relations:

a) Challenge your people to become their best
b) Treat people as individuals
c) Let each worker know how s/he is doing
d) Give credit when credit is due
e) Tell people in advance about changes that will affect them
f) Make best use of each person's ability

For all three of the "J" Classes (JMT, JIT, JRT), the structure of TWI training is basic and foolproof. Supervisors are given the 4-step method in a classroom demonstration on the very first day, and then asked to bring in their own case using that standard method. Ten supervisors learn the method by watching each other demonstrate its use with their own cases. The Master Trainer critiques each presentation, constantly reinforcing the method. A pocket card is provided to each supervisor, and they're asked...required...to use it every day. Supervisors actively participate in this rigid and robust learning environment, and are constantly reinforced with the 4-step method.

For more information, contact Jim Myers,
Northern New York's only TWI Master Trainer.

 
 
home | about us | services | assessments | news | training | links | site map | e-mail

NYSTAR
A NIST MEP Network Affiliate